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A leaking vape is almost always one of six things: overfilled tank, dirty or worn o-rings, a flooded coil, the wrong coil for your e-liquid, cracked tank glass or pressure changes from temperature and altitude. The good news is that most are fixable in under five minutes.
Vape tanks and pods work by feeding e-liquid through a wick onto a heated coil at exactly the right rate. Anything that disrupts that balance creates a leak. The six causes below cover most situations.
01
Overfilling
Pushing liquid past the fill line traps air pressure inside the tank. As pressure tries to escape it pushes liquid out through the airflow holes. Always leave a small air gap when filling.
02
Worn or dirty o-rings
The rubber seals between tank components compress over time. Even a tiny tear or build-up of dried e-liquid can let fluid seep past the seal. Replacement o-rings are inexpensive.
03
Flooded coil
Too much e-liquid soaking the coil produces gurgling, spitting and leaks from the airflow holes. Usually caused by chain vaping or leaving the device on its side.
04
Wrong coil for your e-liquid
Thin, high-PG liquid in a sub-ohm coil floods through the wick faster than it can be vapourised. Thick, high-VG liquid in a small MTL coil cannot wick fast enough and the coil starves.
05
Cracked or damaged tank
Glass tank sections can crack from impact or temperature shock. Plastic pods can develop hairline fractures. Even a tiny crack will leak slowly over hours.
06
Pressure and temperature changes
Vapes leak more on aircraft and at altitude. Hot weather expands e-liquid. Storing a device in a hot car can force liquid out through any gap.
Before changing parts or swapping coils, work through the diagnostic steps in order. Most leaks have a quick fix.
Check the fill level
Is the tank overfilled? Look for liquid up to or above the fill line. Tip a little out into a tissue if so. Leave a 2-3mm air gap when filling.
Inspect the seals
Unscrew the tank and check the o-rings (the small black rubber rings). Look for cracks, twists, missing pieces or dried e-liquid residue. Wipe them clean. Replace any that look worn.
Check the coil seating
Coils should screw or click in firmly. Loose coils let liquid bypass the wick and seep out through the airflow. Hand tight, not too tight.
Identify a flooded coil
Listen for gurgling. Look for liquid on the mouthpiece or pooling at the base. Flick the device firmly over a tissue (mouthpiece down) to clear excess fluid, then take a few gentle dry puffs without firing.
Match coil to e-liquid
Check the coil's wattage rating. Below 1.0 ohm needs high-VG liquid (70VG/30PG or higher). Above 1.0 ohm needs more PG (50VG/50PG works well).
Inspect for cracks
Hold the tank up to a light. Look for hairline cracks in glass or plastic. Crackles around the base of the tank near the threading are common.
Most leaks start at filling. The technique matters more than people realise.
Correct technique
Common mistakes
A flooded coil is one of the most common leak causes and one of the easiest to fix. Here is the process.
Remove the tank from the battery
Twist the tank off the battery. Hold the tank mouthpiece-down over a tissue.
Flick firmly to expel excess liquid
Three or four firm downward flicks should expel pooled e-liquid from the chimney and airflow holes onto the tissue.
Take dry puffs without firing
With the battery still detached, take 4 to 6 gentle puffs through the mouthpiece. This draws air through the coil and clears excess liquid from the wick.
Reattach and prime
Screw the tank back on. Take 2-3 gentle 1-second pulls while pressing the fire button (or just inhaling, on auto-draw devices). Stop and listen for gurgling. Repeat if needed.
Most leaks have a simple cause
Overfilling, flooded coils, loose seals and wrong coil-liquid pairing account for the vast majority of leaks. All are quick fixes.
Replace parts before they fail
Coils every 1-2 weeks, o-rings every 6 months. Cheap maintenance prevents most leaks.
If a fix does not stick, replace the tank or pod
Hairline cracks are hard to spot but will leak repeatedly. Tank glass or pod replacements cost a few pounds.
Part of our guide
Plain-English guides to vape kit, e-liquid and common problems for UK vapers.
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